Restoring the Stanzel Museum Models

By: Dale Kirn


     The Stanzel Model Aircraft Museum opened in Schulenburg Texas on 28, 1999.  There are over 30 exhibits, most of which are Mono Line and control line models, and one exhibit devoted entirely to the two free flight airplanes they produced; the 1940 Texas Ranger and the 1941 Interceptor.  Both free flights had straight dihedral, and combination free flight or G-Line modes.

     In 1939, Victor and Joe Stanzel introduced the world’s first control line model kit, the Tiger Shark.  Their family-run factory continued in operation until 1990 in the small farming community of Schulenburg; building kits for models and battery-powered toy airplanes. They held 25 patents, including a Buck Rogers-style rocket carnival ride and a pinball machine.

     Dale Kirn met Victor and Joe in 1951 and went to work for them in 1955. For four years he traveled the US demonstrating Stanzel’s new Mono-Line control system and airplanes.  When the Stanzel’s decided to open their museum, they asked Dale to restore fifteen remaining models that had been in storage, and to build some new ones.  The following is Dale’s account of the project.

     Victor Stanzel called me in 1994 and asked if I would restore the original Tiger Shark he made in 1938.  The AMA Museum had requested it for their museum so I went to Texas and restored it.  It is now in a Plexiglas case in Muncie, Indiana.

     Then Vic asked me if I would restore some of the planes he and Joe had made in the 40’s and 50’s.  He wanted them for the museum he was planning.  So, for the next 5 years I restored 14 of these airplanes and built 10 new ones from his kit plans.  On all of the new planes I used spruce on the outer perimeters of the wing and tail parts to minimize warping.  Vic had requested that the covering on the new and restored planes be done with silkspan and dope, but I went a step further.  After the new planes were covered with silkspan I added silk over the doped silkspan.  This really extends the life of the covering. 

     A spark ignition system was installed on all the new planes I made ending with the Sharkadet (1947).  All Stanzel planes with ignition engines had a removable tray that allowed the engine and ignition system to be removed from the fuselage for servicing. Both of the free flight planes and the G-Line planes had adjustable elevators and rudder with a common “tiebar” arrangement.

     In 1943 Victor Stanzel was working at Kelly Field in San Antonio, Texas as a drafting instructor.  He saw the need for some kind of training program for the newly recruited aerial gunners; something better than merely shooting at a towed target.

     His idea was to use a large, engine powered model airplane, flown on a 100-foot line, that would be commanded to climb and dive by the pilot from outside the circle.

     After much design work, Vic and brother Joe built the Target Plane and powered it with a 1.2 cu. in. OK Twin ignition engine.  For test flying, a steel-tubing pylon was made and mounted on top of his 1942 Chevrolet Aero Sedan.  The car battery supplied the current to operate the electric motor in the plane that moved the elevators in flight.

     The plane flew like he thought it would, but was too slow.  He tried to increase the airspeed by installing two engines on the wing, but still it was not fast enough, so the project was dropped.

     In 1995 this plane, complete pylon assembly, flying line and control switch mechanism was found in one of his warehouses.  The decision was made to restore this plane to the original configuration with the OK Twin.

     The airplane was in pretty bad shape, so I took many photos from several different views.  Started the project by removing the two engine nacelles from the wing and reconstructing the wing.  All the glue joints were very weak, so I carefully picked away the crystallized glue and applied epoxy to the joints.

      Most of the plane was made of spruce and basswood, except for the balsa cowl and fuselage top.  Some of the balsa had to be replaced or filled in with Bondo.  Before applying the Bondo, I put .005” 3M metal tape around the area that was to be filled.  This made sanding safe after the Bondo dried and would not sand into the balsa at the feathered edges.

     Another important phase of this restoration was document on all the electrical and mechanical parts and assemblies inside and outside the fuselage.  A full-size drawing of the fuselage was made, showing the solenoid, switch, elector motor with gears and pulley assembly, springs for controlling rudder offset, control horns and control guide arm, etc.

     The elevator hinges were replaced with 1” wide aircraft linen tape glued in place with Ambroid. A .045” music wire frame was made to hold the forward portion of the celluloid window where it meets the back portion of the windshield.  The formed wire was epoxied into the cockpit at the correct angle, and celluloid windows were glued in place with Duco cement.

     After all the balsa, spruce and basswood parts were sanded and ready for covering, two coats of clear nitrate dope were brushed on.  The original plane was covered with bamboo paper, but we recovered it with heavy grade silk for longevity.

     Four coats of clear nitrate dope were brushed on the silk and allowed to dry for several days before spraying on the yellow butyrate dope.  On all masking I used 3M masking tape and always cut fresh edge with a new #11 blade on one side and used this side to prevent the colored dope from creeping under the tape.  This process takes a little longer to do, but it really works well. Randolph dope and thinner was used on all the airplanes I restored.

     Repair work on the OK Twin was done while the dope was drying.  It was missing a few parts, as well as the dual coil and condenser.  This engine had serial #50 stamped on the back of the crankcase.  An RC prop was reshaped to simulate the 18” Rite Pitch prop that was on the original.  New 5” wheels were installed on the 3/16 diameter music wire landing gear.

     Victor passed away in April 1997.  This museum is a fitting tribute to the Stanzel brothers who designed and produced two free flight planes, fifteen engine-powered control line planes, five different types of control systems and numerous battery-powered toy airplanes to help promote model flying and enjoyment for the youth of this great country.